刮刀式自清洗过滤器
刮刀式自清洗过滤器
Scraper type self-cleaning filter
【基本说明】：
刮刀式自清洗过滤器是一种自动刮除颗粒杂质系统。不仅适用于悬浮液的杂质分离过滤，而且可用于对粘稠液体的杂质分离，其结构稳固，运行稳定可靠，可用于严酷的工业环境。
Basic Specification:
Scraper-type self-cleaning filter is an automatic scraping particle impurity system. It is not onlyapplied for the separation and filtration of impurities in suspensions, but also for the separationof impurities in viscous liquids. Because of its stable structure, stable and reliable operation, itcan be used in the harshest industrial environment.
【结构及工作原理】：
刮刀式自清洗过滤器主要组件有：电机、电控箱、控制管路、主管组件、滤网组件、刮刀、框架组件、传动轴、进出口连接法兰等。自清洗过滤器克服传统过滤产品的纳污量小、易受污物堵塞、过滤部分需拆卸清洗且无法监控过滤器状态等众多缺点，具有对原水进行过滤并自动对滤网进行清洗排污的功能，且清洗排污时系统不间断供水，可以监控过滤器的工作状态，自动化程度很高。覆盖了由10um到3000um的各种过滤精度的需求。
刮刀式自清洗过滤器液体通过进口流入，通过滤元表面流向出口；当滤元表面杂质累积到一定程度时，滤元内外的压力差达到设定值，配有校正器的刮刀贴近滤元表面转动，对杂质进行刮除，杂质随滤元表面进入收集腔；当收集腔内的杂质达到一定量时，排污阀根据设定时间自动开启，将含有高浓度杂质的液体排出。全过程通过智能化PLC/PAC进行全自动控制。
Structure and working principle:
The main components of the scraper type self-cleaning filter are: motor, electronic cabinet, control pipeline, main pipe components, strainer components, scraper, frame component, transmission shaft, import and export connecting flange, etc. Self-cleaning filter overcomes many shortcomings of traditional filter products, such as small contamination capacity, easy to be blocked by contaminants, the filter part needs to be disassembled and cleaned, and the filter status cannot be monitored. It has the function of filtering the raw water and cleaning the strainer and discharging sewage automatically. With a high degree of automation, the system provides continuous water supply when cleaning the sewage, which can monitor the filter working status. It covers all kinds of filtering accuracy requirements from 10um to 3000um.
The liquid of scraper self-cleaning filter flows through the inlet and flows to the outlet through the surface of the filter element. When the impurities on the surface of the filter element accumulate to a certain extent and the pressure difference between the inside and outside of the filter element reaches the set value, the scraper with a corrector rotates close to the surface of the filter element to scrape the impurities, and the impurities enter the collection chamber with the surface of the filter element. When the impurities in the collection chamber reach a certain amount, the drainage valve opens automatically according to the set time, the liquid containing high concentration impurities can be discharged automatically. The whole process is fully automatic controlled by intelligent PLC/PAC.
【主要特点】：
■ 自动清洗，自动排渣，无需抛弃型耗材（如：滤袋、滤芯）。
■ 气动或电动驱动，供客户随意选择。
■ 完全在线过滤,在线清洗,无须关闭进口阀门。
■ 液体损失极少，可控制在1%以内。
■ 主要应用于高粘度、高腐蚀性液体，粘度达 800000cp。
Main features:
● Automatic cleaning, automatic slag discharge, without discard consumables (such as filter bags, filter cartridges).
● Pneumatic or electric drive, for customers to choose randomly.
● Fully on-line filtering, on-line cleaning, without closing the inlet valve.
● The loss of liquid is very small and can be controlled within 1%.
● It is mainly applied to high viscosity and corrosive liquids with a maximum viscosity of 800000 CP.
【产品分类】：
Product classification：
|
名称
Name
|
型号
Model
|
说明
Explain
|
|
内刮刀式自清洗过滤器
Internal Scraper Self-cleaning Filter
|
CSI
|
由电机驱动刮刀片旋转刮除滤网内表面杂质
Removal of impurities on the inner surface of filter screen by rotating blade driven by motor
|
|
外刮刀式自清洗过滤器
External Scraper Self-cleaning Filter
|
CSO
|
由电机驱动刮刀片旋转刮除滤网外表面杂质
Rotary scraper blade driven by motor to remove impurities on the outside surface of filter screen
|
|
刮盘式自清洗过滤器
Disc Scraper Self-cleaning Filter
|
CSS
|
由气缸驱动刮盘上下刮除滤网内表面杂质
Scraping up and down of the scraper driven by the cylinder to remove impurities on the inner surface of the filter screen
|
【行业应用】：
应用于水处理、石化、冶金、电力、精细化工、涂料、油墨、造纸、食品饮料、制药、金属加工等行业。
适用液体类型 水、冷却液、食用油、涂料、树脂、粘合剂、油墨、颜料、聚合物、煤油、柠檬酸、发酵液、蛋白质、肥皂、山梨醇、湿部助剂、橡胶、乙醇、巧克力、糖果、高温油、果汁、柴油等。
Industry applications:
It is applied to water treatment, petrochemical, metallurgy, power, fine chemical industry, paint, ink, paper making, food and beverage, pharmaceutical, metal processing and other industries.
Applicable liquid type: water, coolant, edible oil, paint, resin, adhesives, ink, pigments, polymers, kerosene, citric acid, fermentation broth, protein, soap, sorbitol, wet end additives, rubber, ethanol, chocolate, candy, high temperature oil, fruit juice, diesel, etc.
【参数表】：
Parameter table：
|
CSI（内刮刀式自清洗过滤器Internal Scraper Self-cleaning Filter ）
|
|
型号
Model
|
理想流量
flow
（m3/h）
|
过滤面积
Filter area
（㎡）
|
筒体直径
Barrel diameter
（mm)
|
设备高度
Equipment height
≈（mm)
|
进出口尺寸
Import and export
size
|
排污口尺寸
Size of sewage outlet
|
电机功率
Motor power
（KW）
|
|
CSI11
|
4.2-12.6
|
0.11
|
219
|
1000
|
DN20-DN50
|
DN25
|
0.37
|
|
CSI21
|
6.5-22.4
|
0.21
|
273
|
1100
|
DN25-DN80
|
DN40
|
0.37
|
|
CSI43
|
7.4-48.5
|
0.43
|
273
|
1300
|
DN40-DN100
|
DN40
|
0.55
|
|
CSI71
|
12.3-84.8
|
0.71
|
426
|
1600
|
DN80-DN150
|
DN50
|
0.55
|
|
CSI100
|
18.5-125.3
|
1.00
|
426
|
1900
|
DN80-DN150
|
DN50
|
0.75
|
|
CSI125
|
23.5-158.2
|
1.25
|
530
|
2100
|
DN100-DN200
|
DN80
|
1.10
|
|
CSI150
|
26.6-208.6
|
1.50
|
530
|
2300
|
DN100-DN200
|
DN80
|
1.10
|
|
1、过滤精度：30μm-3000μm
Filtration accuracy: 30-3000 um
|
|
2、使用温度：200°以下（实际情况与密封材质有关）
Use temperature: below 200 degrees (the actual situation is related to sealing material)
|
|
3、适用液体粘度：1-800000cp
Applicable liquid viscosity: 1-800000 CP
|
|
4、滤网类型：内圆网（V型楔形网、O型冲孔网）
Type of filter: inner circular mesh (V-wedge mesh, O-punch mesh)
|
|
5、标准工作压力：0.1-1MPa
Standard working pressure: 0.1-1 MPa
|
|
6、刮刀类型：PTFE条状刮刀片/不锈钢刷，可选用不同特性的改性四氟
Type of scraper: PTFE strip scraper blade/stainless steel brush. Modified tetrafluoride with different characteristics can be selected.
|
|
7、电动驱动：电动马达驱动，三相，380V
Electric drive: electric motor drive, three-phase, 380V
|
|
8、电动阀：气动电动阀，气源要求: 5 SCFM(m 3 /h); 压力0.4MPa-0.8MPa
Electric valve: pneumatic electric valve, air source requirements: 5 SCFM (m 3/h); pressure 0.4 MPa- 0.8 Mpa
|
|
9、理想流量：精度为100μm时的水流量，仅供参考，流量受到粘度、精度及洁净度的综合影响
Ideal Flow Rate: Flow rate at 100 micron accuracy for reference only. Flow rate is affected by viscosity, accuracy and cleanliness.
|
|
|
|
|
|
|
|
|
|
|
如需其它规格，可联系我司技术人员咨询！
If you need other specifications, you can contact our technical staff for consultation!
|
|
|
|
|
|
|
|
|
|
|
|
|
|
CSO（外刮刀式自清洗过滤器External Scraper Self-cleaning Filter）
|
|
型号
Model
|
理想流量
flow
（m3/h）
|
过滤面积
Filter area
（㎡）
|
筒体直径
Barrel diameter
（mm)
|
设备高度
Equipment height
≈（mm)
|
进出口尺寸
Import and export
size
|
排污口尺寸
Size of sewage outlet
|
电机功率
Motor power
（KW）
|
|
CSO11
|
4.2-12.6
|
0.11
|
273
|
1000
|
DN20-DN50
|
DN25
|
0.37
|
|
CSO21
|
6.5-22.4
|
0.21
|
325
|
1100
|
DN25-DN80
|
DN40
|
0.37
|
|
CSO43
|
7.4-48.5
|
0.43
|
325
|
1300
|
DN40-DN100
|
DN40
|
0.55
|
|
CSO71
|
12.3-84.8
|
0.71
|
480
|
1600
|
DN80-DN150
|
DN50
|
0.55
|
|
CSO100
|
18.5-125.3
|
1.00
|
480
|
1900
|
DN80-DN150
|
DN50
|
0.75
|
|
CSO125
|
23.5-158.2
|
1.25
|
630
|
2100
|
DN100-DN200
|
DN80
|
1.10
|
|
CSO150
|
26.6-208.6
|
1.50
|
630
|
2300
|
DN100-DN200
|
DN80
|
1.10
|
|
1、过滤精度：20μm-3000μm
Filtration accuracy: 20-3000 um
|
|
2、使用温度：200°以下（实际情况与密封材质有关）
Use temperature: below 200 degrees (the actual situation is related to sealing material)
|
|
3、适用液体粘度：1-800000cp
Applicable liquid viscosity: 1-800000 CP
|
|
4、滤网类型：外圆网（V型楔形网、O型冲孔网）
Types of filters: cylindrical mesh (V-shaped wedge mesh, O-shaped punching mesh)
|
|
5、标准工作压力：0.1-1MPa
Standard working pressure: 0.1-1 Mpa
|
|
6、刮刀类型：弹性不锈钢刮刀片
Scraper Type: Elastic Stainless Steel Scraper Blade
|
|
7、电动驱动：电动马达驱动，三相，380V
Electric Drive: Electric Motor Drive, Three-phase, 380V
|
|
8、电动阀：气动电动阀，气源要求: 5 SCFM(m 3 /h); 压力0.4MPa-0.8MPa
Electric valve: pneumatic electric valve, air source requirements: 5 SCFM (m 3/h); pressure 0.4 MPa-0.8 Mpa
|
|
9、理想流量：精度为100μm时的水流量，仅供参考，流量受到粘度、精度及洁净度的综合影响
Ideal Flow Rate: Flow rate at 100 micron accuracy for reference only. Flow rate is affected by viscosity, accuracy and cleanliness.
|
|
|
|
|
|
|
|
|
|
|
如需其它规格，可联系我司技术人员咨询！
If you need other specifications, you can contact our technical staff for consultation!
|
|
|
|
|
|
|
|
|
|
|
|
|
CSS（盘刮式自清洗过滤器Disc Scraper Self-cleaning Filter）
|
|
型号
Model
|
理想流量
flow
（m3/h）
|
过滤面积
Filter area
（㎡）
|
筒体直径
Barrel diameter
（mm)
|
设备高度Equipmentheight
≈（mm)
|
进出口尺寸
Import and export
size
|
排污口尺寸
Size of sewage outlet
|
电机功率
Motor power
（KW）
|
|
CSS11
|
4.2-12.6
|
0.11
|
219
|
1000
|
DN20-DN50
|
DN25
|
0.37
|
|
CSS21
|
6.5-22.4
|
0.21
|
273
|
1100
|
DN25-DN80
|
DN40
|
0.37
|
|
CSS43
|
7.4-48.5
|
0.43
|
325
|
1200
|
DN40-DN100
|
DN40
|
0.55
|
|
CSS71
|
12.3-84.8
|
0.71
|
426
|
1600
|
DN80-DN150
|
DN50
|
0.55
|
|
CSS100
|
18.5-125.3
|
1.00
|
480
|
1900
|
DN80-DN150
|
DN50
|
0.75
|
|
CSS125
|
23.5-158.2
|
1.25
|
530
|
2100
|
DN100-DN200
|
DN80
|
1.10
|
|
CSS150
|
26.6-208.6
|
1.50
|
630
|
2300
|
DN100-DN200
|
DN80
|
1.10
|
|
1、过滤精度：10μm-3000μm
Filtration accuracy: 10-3000 um
|
|
2、使用温度：200°以下（实际情况与密封材质有关）
Use temperature: below 200 degrees (the actual situation is related to sealing material)
|
|
3、适用液体粘度：1-800000cp
Applicable liquid viscosity: 1-800000 CP
|
|
4、滤网类型：内圆网（V型楔形网、O型冲孔网）
Types of filters: inner circular mesh (V-shaped wedge mesh, O-shaped punching mesh)
|
|
5、标准工作压力：0.1-1MPa
Standard working pressure: 0.1-1 Mpa
|
|
6、刮刀类型：PTFE环型刮刀，可选用不同特性的改性四氟
Type of scraper: PTFE ring scraper. Modified tetrafluoro with different characteristics can be selected.
|
|
7、动力方式：气缸驱动
Power Mode: Cylinder Drive
|
|
8、电动阀：气动电动阀，气源要求: 5 SCFM(m 3 /h);压力0.4Mpa-0.8MPa
Electric valve: pneumatic electric valve, air source requirements: 5 SCFM (m 3/h); pressure 0.4 Mpa-0.8 Mpa
|
|
9、理想流量：精度为100μm时的水流量，仅供参考，流量受到粘度、精度及洁净度的综合影响
Ideal Flow: Flow rate at 100 micron accuracy for reference only. Flow rate is affected by viscosity, accuracy and cleanliness.
|
|
|
|
|
|
|
|
|
|
|
如需其它规格，可联系我司技术人员咨询！
If you need other specifications, you can contact our technical staff for consultation!
|
【选型说明】：
Selection explanation
|
CSI11 - F50 - 304 - V - PN10 - PS
|
|
|
型号
Model
|
接口尺寸
Interface size
|
壳体材质
Shell material
|
密封材质
Sealing material
|
压力等级
Pressure grade
|
表面处理
surface treatment
|
|
|
CSI11
（内刮型号）
(Inner Scraper Model)
|
F:法兰连接
Flange connection
N:螺纹连接
Thread connection
K:卡箍连接
Clamp connection
|
304
316L
2205
CS
|
V:氟橡胶
Fluorine rubber
N:丁腈
Nitrile
S:硅橡胶
silicon rubber
E:三元乙丙
EPDM
|
PN6
PN10
PN16
更高压力
Higher pressure
|
PS:喷砂
sandblasting
PG:抛光
polishing
PQ:喷漆
painting
PF:防腐涂层
anti-corrosion painting
|
|
|
|
|
CSO11
（外刮型号）
(External Scraper Model)
|
|
|
|
|
CSS11
（盘式型号）
(Disc Scraper Model)
|
|
|
|